1. Material Composition and Structural Properties
1.1 Alumina Web Content and Crystal Phase Development
( Alumina Lining Bricks)
Alumina lining blocks are dense, engineered refractory ceramics mostly made up of light weight aluminum oxide (Al two O FIVE), with web content normally varying from 50% to over 99%, straight affecting their efficiency in high-temperature applications.
The mechanical stamina, corrosion resistance, and refractoriness of these bricks enhance with higher alumina focus because of the growth of a durable microstructure dominated by the thermodynamically secure α-alumina (corundum) phase.
Throughout manufacturing, precursor products such as calcined bauxite, merged alumina, or synthetic alumina hydrate undertake high-temperature firing (1400 ° C– 1700 ° C), advertising stage transformation from transitional alumina types (Îł, ÎŽ) to α-Al â O â, which exhibits outstanding firmness (9 on the Mohs range) and melting point (2054 ° C).
The resulting polycrystalline framework consists of interlocking diamond grains installed in a siliceous or aluminosilicate glassy matrix, the structure and quantity of which are carefully managed to balance thermal shock resistance and chemical resilience.
Small ingredients such as silica (SiO TWO), titania (TiO â), or zirconia (ZrO â) might be presented to change sintering behavior, enhance densification, or enhance resistance to specific slags and changes.
1.2 Microstructure, Porosity, and Mechanical Stability
The efficiency of alumina lining bricks is seriously based on their microstructure, particularly grain size circulation, pore morphology, and bonding stage features.
Optimum blocks exhibit great, consistently dispersed pores (closed porosity favored) and minimal open porosity (
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